EMA Engineering

+90 (212) 798 2047

SKID DESIGN & AUTOMATION

CIP Systems, Fermentors, Bioreactors , Chromatography Systems

EQUIPMENT DESIGN

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OUTSTANDING PERFORMANCE

PURE INNOVATION

By Metenova

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10 BAR 200°c

OVER 100 TYPES, 1/2" to 4" SIZES

ASEPTIC PROCESSES

Pumps, Valves,
Manholes, Sight Glasses

ALL your needs for Pharma and Food Industry

GMP VALVES & FITTINGS

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Autoclaves, Freeze Dryers, Isolators

Trusted Technology

WFI, PW, PS Systems

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Our Knowledge

 

Our experience of managing a range of projects in the field of process and engineering. EMA Engineering engineering team forms an immensely important part of the strategic development of the business and these process engineering strengths, covering all market sectors, enable us to provide valuable support to our clients at an earlier stage in the development of the project. It's due to this earlier involvement that we can maximize our value to our customers.

 

 

 

Process

Our process experience in the various pharmaceutical and food & beverage processing sector fields allowed us to develop a proven approach that prioritizes the manufacturing and process needs in the design process.

We approach our process projects by first developing an in-depth understanding of the process itself and the production goals. These characteristics play a key role in the development of the installation program. We pay special attention to the level of uncertainty of the basic characteristics, and to the level of flexibility required by the project. Our knowledge of the industry allows us to identify the gray areas, and to establish plausible hypotheses for the installation’s operational characteristics.

Through our process experience we have established a large process equipment acquisition and installation cost database, which allows us to estimate the cost of projects more precisely on a design or detailed basis.

To complete process mandates, EMA Engineering uses the following design reference tools:

Conceptual phase
  • P&ID (PFD, BFD, EFD)
  • Process simulation
  • Material and energy balance
  • Design development
Preliminary design phase
  • Preliminary P&ID’s
  • Development drawings
  • Purchasing specifications
  • Performance specifications
Detailed design phase
  • Detailed P&ID’s
  • Installation drawings
  • Isometric
  • 3D drawings
  • Installation specifications
FIELDS OF EXPERTISE
Bio-process
  • Fermentation
  • Cell culture
  • Inactivation
  • Chromatography
  • Tangential flow filtration
  • Centrifugation
  • Microfiltration
  • Cleaning-in-place
  • Sterilization
Pharmaceutical
  • Aseptic formulation
  • Liquid formulation
  • Cream and ointment formulation
  • Solid formulation
  • Cytotoxic formulation
  • Aseptic filling
  • Solid and liquid filling
  • Blister packaging
  • Cleaning-in-place
  • Lyophilization
  • Sterilization
  • Aseptic filling
  • Packaging
  • Insulators
  Food & beverage processing
  • Fermentation
  • Aseptic filling
  • Flash pasteurization
  • Evaporation
  • Ultrafiltration
  • Centrifugation
  • Extrusion
  • Drying
  • Formulation and baking
  • Packaging
  • Cleaning-in-place
  • Sanitization
Active pharmaceutical ingredients
  • Chemical reaction
  • Distillation
  • Filtration
  • Centrifugation
  • Drying
  • Lyophilization
Bulk storage
  • Solvents
  • Pharmaceutical excipients
  • Solids
  • Food products (liquid, solid)
  • Wet-Milling and Glucose Refining Technologies
  • BioEthanol Designing and Techology
  • Cellulosic Ethanol Technologies

Equipment: Designing and Manufacturing

Design and Build approach for pharmaceuitical Eqipment

  • Reactors and Tanks  
  • Bioreactors and Fermentors
  • Mobile Tanks
  • CIP Systems – SKID
  • CIP Systems – MOBILE
  • PW Systems
  • WFI Systems
  • Clean Steam Boilers
  • Filters
  • UF Systems
  • Chromatography Systems
  • Agitated Pan Drier
  • Fluidized Bed Drier
  • Blenders

 

Buildings and infrastructure

Aiming to better serve the industry and to deliver functional solutions, EMA Engineering offers a complete range of services in mechanical and electrical disciplines. Our team has participated in projects of all scales from complete facilities to specific systems :   

  • Laboratory buildings
    • Production room
    • Clean room
    • GMP warehouse
    • Stability rooms
    • Cold rooms
    • Low humidity room
  • Back-up services
    • Chilled water production
    • Boiler room - steam
    • Boiler room – heating water
    • Effluent treatment system
    • Process water treatment system
    • Dust control system
    • HVAC units
    • Cooling system (glycol, NH3, Freon)
  • Clean/laboratory services
    • Purified water system
    • Water for Injection system
    • Pure steam system
    • Compressed air system
    • Cleaning-in-place system
    • Nitrogen, liquid nitrogen, gaseous nitrogen
    • Argon
    • Oxygen
  • Process equipment installation

Automation

Complementing our expertise in pharmaceutical and food & beverage processes, building and infrastructure engineering, EMA Engineering's automation expertise provides integrated control solutions.

We work with our clients at every project phase, from planning to optimisation and validation. The contribution of our automation team, made up of programmers and engineers specialized in instrumentation and process control, brings added value to production operating systems.

Our team is an accredited integrator for several manufacturers (Wonderware, Rockwell, etc.) and applies best practices conforming to GAMP, ISA S88, 21CFR Part 11.
 

  • Strategy development
  • System architecture
  • Technical documentation
  • Design
  • Programming(PLC,HMI)
  • Process control
  • Modular CIP development
  • Packaging line integration
  • SCADA development

 

Compliance and validation

Our professionals have the expertise and knowledge to design projects that comply with applicable regulatory bodies:

Food & beverage processing:
Canadian Food Inspection Agency (CFIA – FSAS/HACCP), United States Department of Agriculture (USDA)

Biopharmaceutical:
Food and Drug Administration (United States), Agence Française de sécurité sanitaire des produits de santé - S.F.S.S.A.P.S (France), European Medicines Authority (EMA) and the Health Products and Food Branch (Canada).

They work in close consultation with the validation experts so that the design complies with good manufacturing practices (GMP). Our validation experts produce the documents that show that the processes and infrastructure meet the standards, are “fit for use” and will consistently meet quality requirements.

Our team has developed a “typical content” that, by experience, they know is required. We will use your existing standards and documents or provide a complete verification and validation package. :

  • Commissioning plan
  • Commissioning protocols (FAT, SAT)
  • Validation master plan (VMP)
  • Standard operating procedures (SOP)
  • Quality Manual
  • Risk assessments
  • Qualification protocol (IQ, OQ, PQ, PV)
  • Summary report and deviation report
  • Tender documents – Regulatory affairs
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Connect with us

Our address

1

1-2366 QUEENS Street East, Toronto , ON, CA
134 Tumbleweed Trail, Brampton, ON, CA

Tel: +1 (647) 476 5007, +1 (647)-987-0482 Mail: info-na (at) emaengineering .com
2

Ömerli Köyü - Hadımköy İstanbul, Türkiye

Tel: +90 (507) 524 0722, Mail: info-tr (at) emaengineering .com
3

Satellite office, Mumbai, India

Tel: +91 99 20 912162, Mail: info-in (at) emaengineering .com